A selection of projects that showcase the breadth of Gemba's engineering capabilities across Zimbabwe and the wider region.
Production Line Efficiency Overhaul
Bulawayo, Zimbabwe
Engaged by a FMCG manufacturer to redesign their production floor layout and rebalance three bottleneck assembly lines. The project delivered a 34% increase in overall throughput, a 22% reduction in WIP inventory and significant savings in overtime costs within the first quarter of implementation.
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Harare, Zimbabwe
Full-scope OHS management system design and implementation for a large packaging plant. Delivered risk assessments for all 47 operational processes, redesigned emergency procedures, trained 120 workers and brought the facility to NSSA compliance within 8 weeks, achieving zero lost-time incidents in the 12 months following deployment.
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Industrial Warehouse Construction
Gweru, Zimbabwe
Construction supervision and project management for a 4,200 m² covered warehouse facility. Gemba managed three principal contractors, maintained a 100% schedule-compliance record and delivered the project 6% under budget. The facility is now operational and handling cold-chain logistics for the client's distribution network.
Start a similar projectTechnical Workforce Deployment
Zambia
Provision and on-site management of a 45-person technical workforce for a mining client's 9-month plant maintenance shutdown programme. Gemba sourced, trade-tested and deployed artisans, boilermakers and fitters, managing all HR, payroll and compliance obligations throughout the programme.
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Operations Strategy & KPI Rollout
Harare, Zimbabwe
Strategic operations review and KPI framework design for a mid-sized manufacturing group. The engagement identified four critical inefficiencies at boardroom level, established a balanced scorecard with 18 measurable KPIs and supported the leadership team through a 6-month change programme. Revenue per employee improved by 19% year-on-year.
Start a similar projectPPE Supply – National Healthcare Programme
Zimbabwe (nationwide)
Emergency procurement and delivery of certified PPE (N95 respirators, face shields, nitrile gloves, gowns and eye protection) to 34 hospitals across Zimbabwe during the critical pandemic response period. Gemba sourced stock across four supplier countries, managed customs clearance and delivered 100% of the contracted volume within 15 days.
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