What We Have Built

Our Projects

Case Studies
Featured Projects

A selection of projects that showcase the breadth of Gemba's engineering capabilities across Zimbabwe and the wider region.

Production Line Efficiency Overhaul
Manufacturing Consultancy
2023

Production Line Efficiency Overhaul

Bulawayo, Zimbabwe

Engaged by a FMCG manufacturer to redesign their production floor layout and rebalance three bottleneck assembly lines. The project delivered a 34% increase in overall throughput, a 22% reduction in WIP inventory and significant savings in overtime costs within the first quarter of implementation.

Lean Line Balancing 5S OEE
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2023

OHS System Implementation

Harare, Zimbabwe

Full-scope OHS management system design and implementation for a large packaging plant. Delivered risk assessments for all 47 operational processes, redesigned emergency procedures, trained 120 workers and brought the facility to NSSA compliance within 8 weeks, achieving zero lost-time incidents in the 12 months following deployment.

OHS NSSA Risk Assessment Training
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OHS System Implementation
Safety Solutions
Industrial Warehouse Construction
Construction Support
2022

Industrial Warehouse Construction

Gweru, Zimbabwe

Construction supervision and project management for a 4,200 m² covered warehouse facility. Gemba managed three principal contractors, maintained a 100% schedule-compliance record and delivered the project 6% under budget. The facility is now operational and handling cold-chain logistics for the client's distribution network.

Project Management Civil Structural MEP
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2022

Technical Workforce Deployment

Zambia

Provision and on-site management of a 45-person technical workforce for a mining client's 9-month plant maintenance shutdown programme. Gemba sourced, trade-tested and deployed artisans, boilermakers and fitters, managing all HR, payroll and compliance obligations throughout the programme.

Labour Mining Shutdown Artisans
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Technical Workforce Deployment
Labour Broking
Operations Strategy & KPI Rollout
Management Consulting
2021

Operations Strategy & KPI Rollout

Harare, Zimbabwe

Strategic operations review and KPI framework design for a mid-sized manufacturing group. The engagement identified four critical inefficiencies at boardroom level, established a balanced scorecard with 18 measurable KPIs and supported the leadership team through a 6-month change programme. Revenue per employee improved by 19% year-on-year.

Strategy KPIs Balanced Scorecard Change Management
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2020

PPE Supply – National Healthcare Programme

Zimbabwe (nationwide)

Emergency procurement and delivery of certified PPE (N95 respirators, face shields, nitrile gloves, gowns and eye protection) to 34 hospitals across Zimbabwe during the critical pandemic response period. Gemba sourced stock across four supplier countries, managed customs clearance and delivered 100% of the contracted volume within 15 days.

PPE Healthcare Procurement Logistics
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PPE Supply – National Healthcare Programme
PPE Supply

150+

Projects Delivered

80+

Happy Clients

6+

Service Lines

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